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Engineering
Capabilities
Feedthrough parameters that can be modified or
customized include the mounting configuration, the ferrofluid used,
bearing type and position, the shaft size, strength and termination
features, the residual magnetic field, the pressure capacity and
the location of sealing stages.
Mounting Configurations
Virtually any mounting requirement can be accommodated
for securing the housing to a chamber wall or securing components
to the rotating shaft. Industry standard mounting flanges and custom
configurations for the housing are available and custom lengths
and designs can be provided for the shaft. Standard mounting configurations
include threaded nose, nut mount, flange mount, cartridge mount,
compliant mount, ConFlat®, ISO-K, ISO-F and ISO-KF
flange mounts.
Fluid
The standard ferrofluid used is synthetic hydrocarbon
based with very low volatility and therefore low outgassing and
long product life. It offers medium drag torque and excellent all
round reactive gas and temperature resistance. However, for certain
applications other types of ferrofluid may be more appropriate.
Where low torque is required, synthetic ester based ferrofluids
are used, but due to their higher volatility a degree of lifetime
and temperature capability will be sacrificed. Fluorocarbon based
ferrofluids are used in applications involving the most reactive
gases and highest temperatures. They have the lowest outgassing
rates and offer the longest life. However they have a higher viscosity
which increases starting and running torque and can limit the maximum
attainable speed due to heat generation caused by viscous shearing.
Bearings
Nearly all feedthroughs use either radial contact
or angular contact ball bearings. Bearing configurations are divided
into 2 types depending on how they support the seal - simply supported
or cantilevered. Simply supported seals generally allow higher shaft
loading due to bearing spacing, but necessitate having one bearing
exposed to the process (PFPE grease lubricated). Cantilevering removes
the need for a process side bearing, but may limit the radial and
moment loads that can be applied. Typical uses for cantilevered
seals are UHV and reactive gas applications.
Water Cooling
Most seals can be water-cooled which allows operation
at higher temperatures. This is usually achieved by passing a cooling
liquid into the pole-pieces through channels in the feedthrough
housing. For higher temperature applications, shaft cooling, where
coolant is supplied to the rotating shaft through a rotary water
union, is also available and can be used along with the housing
cooling option.
Additional Features
Ferrofluidics' engineering department has over
100 years combined experience in designing feedthroughs for all
types of applications and is always available to assist you in selecting
or designing a feedthrough or sealing sub-system. Additional features
that can be incorporated include:
- custom magnets for resistance to demagnetization or for processes
sensitive to magnetic fields
- heat treated shafts for higher torque capacity
- electrically or thermally insulating sleeves and flanges
- advanced bearing lubricants to meet stringent outgassing, speed,
temperature or life requirements
- alternative materials to reduce cost or withstand special environments
- co-axial, tri-axial, linearly translating and other shaft options
- integration with other system components such as motors, drives,
gears, slip rings, sensors and electrical/gas passthroughs
Ferrofluid | Vacuum
Feedthroughs | Thermoelectric Modules
Contract Manufacturing | Literature
Rack | Specialty Seals
Inertia Dampers | Electron
Beam Evaporation
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