There are many feedthrough parameters that can be modified or custom
designed to ensure that the final product matches your application.
These include the mounting configuration, the ferrofluid used, bearing
type and position, the shaft strength and termination features,
the residual magnetic field and the location of sealing stages (on
the stator or rotor). These pages include examples of custom engineered
feedthroughs and sealing sub-systems designed and built by Ferrofluidics
Rotary gas union
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Applications: CVD, vacuum deposition
systems, gas handling modules
Ferrofluidic rotary gas unions offer manufacturers
of CVD and other deposition systems an efficient and flexible
method of introducing gases into a process. A static gas feed
runs into the rotating shaft which supports the wafer. This
ensures that the gas outlet is in the center of the wafer,
resulting in uniform coating characteristics.
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Multi-axial Feedthroughs
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Applications: wafer handling, CVD wafer
rotation with stationery inner shaft
Ferrofluidics offers multi-axial
feedthroughs for wafer handling applications. These offer
extremely high repeatability with zero backlash. Linear motion
can be incorporated and a cantilevered seal design is optional
for UHV optimization. Since the feedthroughs employ a single
shaft per axis to transmit torque to the load, torsional stiffness
is maximized allowing for the highest torque transmission
of any UHV wafer handling rotary sealing technology.
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Reactive gas seal
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Applications: MOCVD, LPCVD, PECVD, designs
where aggressive cleaning agents are used
Reactive gas seals for applications such
as MOCVD use an inert fluorocarbon based fluid. They feature
a cantilevered seal design to protect the bearings from process
gases. Special materials are used in the seal construction.
Inert gas purges or protective plating can also be added to
prevent corrosive attack of seal components.
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In-line drive motorized feedthroughs
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Applications: anywhere where a motor
is used, particularly where servo control is necessary
An in-line motorized feedthrough
is compact in comparison to an offset or shaft-coupled drive.
Ferrofluidic in-line motorized feedthroughs feature a brushless
servomotor and matching amplifier with power supply and sinusoidal
commutation. Application appropriate feedback devices and
command loops are incorporated. As the feedthrough has the
motor fully integrated around the shaft rather than coupled
to it, it provides optimum drive-to-load torque efficiency
over the life of the product. Direct drive feedthroughs are
available with either solid or hollow shafts.
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High speed, large diameter hollow shaft feedthroughs
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Applications: optical coating applications, 300 mm
wafer rotation mechanisms
High speed, large diameter hollow shaft feedthroughs
are ideal for optical coating applications, e.g. fiber optic
filter manufacturing. These feedthroughs are configured with
a double Ferrofluidic seal to enable static access to the
rear of the seal. Drive is supplied via a toothed belt through
the side of the housing or an integral brushless motor within
the feedthrough housing. The product can then be accurately
observed or measured through the large diameter hollow shaft
without the difficulties associated with a rotating window.
Seals with an 8" internal diameter can be used at speeds
up to 1,000 rpm.
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High precision spindle design
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Applications: wafer handling, ion implantation
Ferrofluidic spindles can be engineered to
rotate with as little as 0.0001" (0.005 mm) of run-out.
These products are ideal for high precision wafer handling/aligning
applications and wafer/substrate rotation applications where
wobble requirements are very stringent. Axial, radial and
torsional spindle stiffness is achieved by custom engineering
the bearing and shaft designs.
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Compact designs
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Applications: FLIR devices, retrofit feedthroughs, rinser-dryers
Ferrofluidics offers extremely compact seals
with small seal envelopes. These are sometimes the only option
in the case of retrofits where there is limited axial or radial
space available. In new designs they are often beneficial
to the overall system layout.
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Rotary-linear feedthroughs
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Applications: wafer handling and alignment with Z-motion
Rotary linear feedthroughs integrate a Ferrofluidic
rotary seal with an edge-welded metal bellows linear seal.
They use pre-loaded angular contact rotary bearings and sleeve
or ball-type linear bearings. Such feedthroughs are ideal
for wafer handling and aligning applications where indexing
and translation are involved.
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Retrofit feedthroughs
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Ferrofluidics offers a range of retrofit feedthroughs
for many vacuum systems supplied by leading semiconductor OEMs.
Please call for details about the feedthroughs available for
your system. |