Practical
Gauging for the Process Engineer
Course
Outline
Course
Objectives
This
course is designed to provide the customer
with a detailed understanding of the CIMLINE
system. The subjects covered in this course
are: |
|
System Components |
|
System Architecture |
|
Measurements |
|
Product & Process Statistics |
|
MD
& CD Controls |
|
System
Tuning |
|
Recipe
Management |
|
Basic
Product Calibration |
|
Software
Maintenance & Troubleshooting |
Upon
completion of this course, customers can be confident
in their ability to get the most out of the CIMLINE
system.
Duration
Class begins on Tuesday at 8:30 AM and concluded on Thursday.
Fridays are a question and answer period for the students with the instructor.
Pre-requisites
All attendees of this course should have good
knowledge of their process and have some familiarity
with processing equipment, computer systems, and
process controls.
Evaluation
Each attendee of this course will participate
in a 60-minute examination. Results of these examinations
will be available for customer review. Upon successful
completion of the course, a certificate of completion
will be issued to all who successfully complete
the course work.
Materials
Each attendee will receive a course book containing
all course materials and relevant support materials.
Introduction and Greetings
Brief discussion of course objectives. Materials
are distributed.
System
Components
EGS Gauging Inc. equipment names and what they’re used for. Learn, in detail, about various measurement platforms, scanning platforms, computing platforms, and process interfaces. See what constitutes a complete network based control system and how the EGS Gauging Inc. products interconnect to provide a true linewide measurement and control system.
System
Architecture
The basic system components are brought together through a modular software layer to form a complete system. Detailed description of the various system inputs and outputs, timing considerations, and hardware addressing are the main focus of this section. A brief description of the many software sub-systems is also presented.
Measurements
Basic sensor measurements are covered in this section. Typical beta responses curves are presented and Beer’s Law discussed. Calibration curve fitting and error determination are discussed in great detail. Where applicable, a section covering SICAL and same-spot measurement will be added to this discussion.
Product
and Process Statistics
The product and process variations present in continuous web processes are discussed. Sources of variation are identified, the CIMLINE system features that ferret out these variations are presented, and plausible solutions are discussed. Each or the CIMLINE system statistical calculations are presented for clarity.
Question
and Answer
Open discussion. This time may be used as a review
period for materials covered to date.
MD & CD Controls
Thorough review of both Automatic Profile and Nominal controls. Common problems are discussed as well as expected performance levels. Particular attention is paid to tuning variables and long-term performance improvement.
System's
Tuning
A brief set of VMS commands begins this section.
More VMS material is presented later in the troubleshooting
section.
ACL
- Advanced Command Language, its basic commands
and functionality are presented in this hand's
on section. Various exercises in file management,
data management, and file editing are performed.
Upon completion of this section, users are expected
to update some basic control parameters, print
a crash dump, patch a data file, etc.
Recipe Management
Description of both "LIVE" and "OFFLINE"
recipe utilities are presented. Each recipe function
is described in detail, LIST, PRINT, SAVE, LEARN,
and DELETE. Every aspect of the file structure
is discussed. As an exercise, the users will create
and modify recipes as if they were responding
to normal production requests.
Basic
Product Calibration 90 min
Product calibration discussion opens by reviewing
Beer's Law, measurement statistics, and error
determination. This is followed by the customer
describing their off-line lab techniques. Some
sample data sets are handed out and some error
analysis is performed on this data. 1'st order
curve fitting is then performed on the data and
correlation statistics are derived.
Alternative
calibration techniques are also presented where
high lab or sampling errors are present.
Software Maintenance and Troubleshooting
VMS debugging, backup/restore, and queue management are discussed. How to re-start a print queue, erase queue entries, and other queue management functions are discussed in detail. VMS backup commands are issued by users in a hand’s-on session. Specific attention is paid to STANDALONE backup, DIRECTORY tree backup, and SELECT backup functions.
Question
and Answer Session 60 min
Open discussion. This time may be used as a review
period for materials covered to date.
Group
Problem Solving Session 60 min
Course
Registration
Classes are held at EGS Gauging Inc. Reservations are on first come, first serve basis and must be made no less than two weeks before the scheduled class. For reservations contact the EGS Gauging Inc. Customer Service Department at 1-800-366-2533 or FAX your request to (978) 667-4146, Attention: Tricia Muzerall or Jim Judkins.
Course
Cost
$2000 for first student, all others attending
the same class is at a $ 200 discount. Course
cost does not include travel and living expenses.
Cancellations
There
will be a cancellation fee of 20% applied to all
students canceling within three weeks of a class
and a 50% fee for all "no-shows".
Rescheduling
EGS Gauging Inc. reserves the right to reschedule a class if there are less than three participants.
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