Profitmaster
System 21 Maintenance Training
Course
Outline
Course
Objectives
Throughout this course the Designated Maintenance Technician (DMT) will learn how to troubleshoot and maintain your System using established EGS Gauging Inc. techniques. The DMT will be able to locate and solve both process and system problems with minimal support from EGS Gauging Inc. This course provides the DMT with system knowledge through lecture, discussion, and hands on training.
Prerequisites
The
DMT must have basic electrical and mechanical
troubleshooting skills and be proficient in the
use of a volt /ohm meter. The candidate must know
and understand the machine process and be able
to read and comprehend schematic drawings, and
convey detailed information over the telephone.
Course
Schedule
Each training day runs from approximately 8:30 AM to 4:30 PM with an hour for lunch (provided). A list of local hotels along with maps and directions can be obtained from EGS Gauging Inc. Customer Service.
Course
Content |
|
System Overview |
|
Safety |
|
System Communications |
|
Hardware
Architecture |
|
Software
Architecture |
|
Sensor
Overview |
|
Scanner
Frame |
|
Operator
Console |
|
Auto
Profile Control (APC) |
|
User
Training |
|
Alarms
and Messages |
|
Troubleshooting
and Diagnostics |
|
PC
Anywhere |
Courseware
Each
attendee will receive all necessary materials
to complete the course.
Profitmaster
System 21 Maintenance Training
Course
Schedule
Introduction
Brief discussion of course objectives, schedules,
along with a tour of the Manufacturing Facilities.
Review customer specific configurations and their
impact on the training.
System
Overview
Describes the role that each major item plays.
Explains the M21 and how it serves as a distributed
processor within SYSTEM 21 architecture.
General overview of a typical system layout and
an explanation of the interconnections.
Safety
Discussion of safety measures to be used when working in and around EGS Gauging Inc. Equipment. Includes electrical and mechanical safety from both a personnel and equipment standpoint, Electrostatic Discharge Control (ESD) and Radiation Safety.
Documentation
Discussion
of all related documentation and its purpose.
Describes the System Log Book and how it is used
to better maintain the product.
System Communications
Describes the communications network and its role in PROFITMASTER SYSTEM 21. Identify methods to troubleshoot communication faults.
Hardware
Architecture
Identifies the parts of each system, Sensor, Frame,
Electronics, Operator Console, and APC. Describes
how each component functions and its role in the
system. Perform hardware diagnostics and troubleshooting
hardware faults.
Software
Architecture
Describes the software configuration and layout.
Identify each program that runs within the system
and its function. Discusses the relationship between
Hardware and Software
Sensor
Overview
Explains the functionality of the Sensor provided by EGS Gauging Inc. This part is based on specific system configuration. Perform diagnostics and troubleshooting. A more detailed course is available. Contact EGS Gauging Inc. for further details.
Scanner
Frame
Deals with the sensor transport mechanism, Scanner
Electronics (remote or self contained), and the
various signals present in the scanner frame.
Explain the Process I/O and how it functions.
Perform diagnostics and troubleshooting.
Operator
Console
Explains the functionality of the Operator Console.
Detailed description of the internal connections
within the console. Perform diagnostics and troubleshooting.
User
Training
Operator familiarization: Instruction on operational
procedures, such as Recipe Management, Frame and
Sensor setup pages, Security, Windows NT Commands.
A description of how to perform software diagnostics,
such as Sample Check and Air Scan. A complete
overview of the software, Wonderware Screens OPC
Link and OPC Server.
Auto
Profile Control (APC)
Describes all the Hardware and Software associated
with the APC unit. Explains how the devices interact
with one another. Describe the setup parameters
in software and their meaning.
Troubleshooting
and Diagnostics
Throughout the course, the student will learn
those techniques used to diagnose problems. The
student will also learn to use the SYSTEM 21 System as a base for finding and
Alarms
and Messages
Teaches the student to interpret and use the SYSTEM 21 alarms and messages as diagnostic tools.
How to recognize failures and what actions to
take to restore to System to operational status.
System
Support
Explains the functionality of the Sensor provided by EGS Gauging Inc. This part is based on specific system configuration. Perform diagnostics and troubleshooting. A more detailed course is available. Contact EGS Gauging Inc. for further details.
Review
of course
Time
to ask and answer any questions or specific system
issues.
Course
Registration
Classes are held at EGS Gauging Inc., 900 Middlesex Turnpike, Billerica, MA. Reservations are on first come, first serve basis and must be made no less than two weeks before the scheduled class. For reservations contact the EGS Gauging Inc. Customer Service Department at 1-800-366-2533 or FAX your request to (978) 667-4146, Attention: Jim Judkins or Tricia Muzerall
Course
Cost
$2200 for first student, all others attending
the same class is at a $ 200 discount. Course
cost does not include travel and living expenses.
Cancellations
There will be a cancellation fee of 20% applied
to all students canceling within three weeks of
a class and a 50% fee for all "no-shows".
Rescheduling
EGS Gauging Inc. reserves the right to reschedule a class if there is less than three participants.
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